KnowledgeBase
Defect Library
Structural

Poor Bridging / Sagging

medium severity🔧 Moderate Fix

Bridging issues occur when printing horizontal spans (bridges) between two points without support. Poor bridges sag, droop, or show rough underbelly textures. Related to overhang issues.

bridgingcoolingspeedoverhangAffects: PLA, PETG, ABS, ASA, Nylon

Root Causes

#1

Cooling insufficient — filament doesn't solidify fast enough mid-span

#2

Bridge speed too high — not enough cooling time per segment

#3

Temperature too high — filament too runny to hold shape

#4

Bridge length too long — exceeds material's capability

#5

Fan not reaching the bridge area quickly enough

Validated Solutions

1

Maximize cooling fan speed to 100% during bridges

2

Reduce bridge speed to 20-30mm/s to allow cooling

3

Lower print temperature by 5-10°C for bridge sections

4

Enable 'bridge flow ratio' reduction (0.8-0.9) to reduce sagging

5

Add supports for spans over 50mm with most materials

6

Orient model to minimize bridging distance

7

Use PETG or PLA+ which tend to bridge better than ABS

Slicer Settings to Adjust

Fan Speed (bridges)

100%

increase

Bridge Speed

20-30mm/s

decrease

Bridge Flow

0.8-0.9 ratio

decrease

Print Temperature

5-10°C

decrease

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